Multipurpose 3D Printed Tool

Design Problem:

Designed and prototyped a 3D-printed toolset for assembling a solar-powered water purification machine. The toolset streamlines the tightening of various nuts and bolts, enabling efficient assembly in remote communities.

Assignment:

The design team was tasked with designing and producing a 3D-printed prototype tool (or set of tools) to carry out the assembly.

Year
Fall 2024

Class
Introduction to Design Thinking

Final Design Review:

Strengths:

Changing the angle of the head, comfortable handle grip, minimized material, lightweight, compact, flexible, versatile.

Weakness:

Tolerance issues, difficulty in keeping the pieces together, and the hex heads do not fit with the wood.

Changes for future Steel Prototype:

  1. Develop a mechanism to securely lock components in place, accounting for the lower friction of 3D-printed materials compared to steel.

  2. Verify that the material weight adheres to the engineering requirement of 5 lbs or less.

  3. Ensure all edges are smooth and free of sharpness for safety and usability.

  4. Adhere strictly to the production plan to ensure accurate and efficient product development.

Design Process.

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